CD DVD Replication - QUALITY CONTROL

At Insight Vision we discuss with you what is involved in the various aspects and stages of your replication project.
We maintain a carefully planned production process- from the initial planning, right through to a sucessful delivery - so you will know, in advance, exactly what is involved and how long it will take. Here is an outline of the process we follow to ensure that your project is produced to a quality standard among the best in the Replication Industry.

CD DVD Replication Process- Quality Control Measures

CD DVD Master Disc (Mastering Department, Eclypse SUITE Mastering Encoder):

• Analyze sourse media for compliance to format specification
• DDP files validation
• Main channel, Subchannel, Table of Contents compliance to format defined ruled,
• High level media analyzes for 3-rd layers EDC and ECC errors, uncorrectable audio audio errors ( E32) and others

CD DVD Glass Master (Datarius Tester):

• Analogues signals
• Time based parameters
• Servo & Tracking parameters
• Digital Errors parameters
• Mechanicals Parameters

CD DVD Stampers:

• Thickness
• Roughness
• Flatness

CD DVD Replica ( Off-line test equipment):

• PROmeteus - 146
• Datarius DL - 5.2
• DVD Multi speed tester

CD DVD Replica (Dr. Schenk VCC.icm in-line scanner):

• 100 % Controlfor Optical and Mechanical defects and parameters

Printing: Incoming Inspection on Films

• 100% Check of the films
• ID check of the discs and the films
• Color & Printing quality Check

Pre-Pack Inspection:

• Visual Inspection
• Off-line ID Check
• Color & Quality Inspection

Packaging Materials:

• Quality Inspection
• Pre-production Sample (if required)
• CD Insertion Check (If applicable)

Packaging:

• High Precision Quantity Count
• Packing Material Check and Balance
• Weight Measure

Outgoing Quality Control: Quality Inspection